Automation

We are pleased to announce that in April, TyBot officially reached the 2,000,000th job-site tie milestone. Our world-class team has successfully completed a total of 27 project deployments and has an exciting slate of jobs scheduled to close out 2021. TyBot has worked for a multitude of distinguished General Contractors and Rebar Subcontractors from Boston, MA to Miami, FL.  Check out our new Project Portfolio page to learn more.

Those who have used TyBot on their projects will tell you that it isn't science fiction. TyBot is construction’s most advanced rebar installation equipment that dramatically reduces schedule risk and enhances your workforce’s productivity while keeping them safer! Read EquipmentWorlds coverage of this achievement HERE.

Project Intro

The Koppel Bridge project was a $27 Million effort to replace the previous bridge. TyBOT performed bulk tying operations on this project in April of 2019 to assist the crews of Brayman Construction Corporation. The Koppel Bridge is located in rural Western Pennsylvania and serves as a crucial link between the towns of Koppel, and Ellwood City. It is a 4-span bridge that is 43 feet wide and 1,240 feet long. The new Koppel bridge opened in October of 2019.

Role in Project -

TyBOT® is an autonomous rebar tying robot that ties up to 1,000 intersections an hour. TyBOT deploys to any job site that has screed rails in place and will do the work of an average crew. TyBOT easily deploys anywhere in the country to work on horizontal reinforcing steel installation projects. TyBOT performed the bulk tie portion of the Koppel Bridge deck reinforcing steel installation for two out of the four spans of the bridge.

Description of Project -

The Koppel Bridge project, located in Koppel, PA, began in January 2017 and opened to traffic in October 2019. The bridge carries two 12 ft travel lanes and 8 ft shoulders. The deck of the Koppel Bridge consists of 1 million pounds of rebar and 6,000 cubic yards of concrete. The structural steel supporting the deck weighs approximately 4.3 million pounds.

Project Features/Advancements -

Manhour savings: 34%

Schedule savings: 34%

Brayman Construction Corporation (BCC) meticulously recorded production data for the deck reinforcing steel installation of the project so that this case study could provide meaningful results. While self-performing the rebar installation on two spans that did not utilize TyBot, BCC expended 20% of their total manhours on the bulk tie sub-activity that TyBOT would perform on the other two spans.

When TyBOT executed the bulk tie on these two spans, the data showed that BCC not only saved the expected 20% of manhours for bulk tying but also saved another 14% for a total savings of 34% of their budgeted manhours. These additional savings was attributed to a couple of different factors.

BCC chose to augment their deck rebar crew with TyBOT meaning they did not reduce the level of manpower performing the installation. Not having to perform the bulk tie sub-activity allowed the crew to focus manual efforts on the remaining sub-activities associated with deck rebar installation. This allowed these activities such as carrying and placing the rebar to occur faster and more efficiently.

The use of TyBOT also prompted the operations team to perform more pre-planning of the deck rebar work to ensure the time TyBOT was waiting on placed rebar to tie was minimized. Typically, deck rebar work planning is done in the field where the crew often reacts to the daily changes and challenges that are frequent on construction projects. When using TyBOT, the manual labor was very focused on planning the work to make sure that “the robot didn’t catch up to them”. This created a sense of competition between the robotic TyBOT and the crew, pushing the work along faster.

With BCC augmenting their crew with TyBOT, the project realized both a 34% manhour savings and a 34% savings in the duration of the work. Experiencing schedule and productivity improvements that result in manhour savings is a great example of the power of utilizing robots in construction. With widespread shortages in skilled labor, using TyBot to augment and not replace the rebar crew is the best way to accelerate projects, meet tough schedule constraints, and best utilize the skills of workers.

Who was/is Involved:

Pennsylvania Department of Transportation: CLIENT

Brayman Construction Corporation: MAIN CONTRACTOR

Advanced Construction Robotics: SUBCONTRACTOR

Awards

Associated Bridge for Construction & Design awarded the Koppel Bridge Project two awards:

(1) Outstanding New Major Bridge Award (Brayman Construction as the main contractor) (2) Outstanding New Special Purpose Structure Award for Permanent Sheet Pile Wall System – Brayman Construction (Brayman Construction as subcontractor & Trumbull as the main contractor)

Our CEO, Danielle Proctor, had a discussion last week with Regional Industrial Development Corporation’s, President Don Smith and Matthew Johnson-Roberson, director of Carnegie Mellon University’s Robotics Institute about Pittsburgh’s autonomous ‘renaissance’. Read the article and watch the video below to learn more about transitions from R&D to commercialization and manufacturing, creating jobs and other future growth opportunities.

Read the full article and watch the video here

Co-founders Jeremy Searock and Stephen Muck penned a letter to President Biden upon his visit to Pittsburgh to promote the Build Back Better Bill. Their message was clear. Construction has a labor shortage problem and robotic solutions can fill the gap to rebuild America’s infrastructure in a timely fashion.

Mr. President, Pittsburgh is the most important stop on your road trip to discuss the infrastructure bill.

That’s because without the work being done in Pittsburgh, the Build Back Better bill is still a dream. Construction simply does not have enough workers.

Our country is in the midst of a nationwide labor shortage. This is something the construction industry knows all too well. For several decades, the industry has faced a skilled labor shortage, one that is now approaching a crisis level. Some experts believe the U.S. needs more than 1 million construction workers just to handle work under development.

Now that the country plans to address its crumbling infrastructure, we need more than votes and workers — We need a “constructional revolution.” A revolution only made possible through the teaming of robotics and AI with skilled construction labor.

Luckily, that’s what’s happening here in Pittsburgh. We are proud to lead Advanced Construction Robotics, one of the many robotics companies in our region. This industry is pioneering solutions that will allow us to not only rebuild our infrastructure but also build a new economic sector.

Robotic solutions are not here to replace workers. They are here to fill the labor gap and provide safety, consistency, increased productivity, and build quicker. The trade unions agree. The younger generations love the idea of supervising a robot on the job site.

Robotics and AI can solve real world challenges like our labor shortage and infrastructure.

Mr. President, let’s get to work.

Mr. Searock and Mr. Muck's letter was included in the Pittsburgh Post Gazette Here.

Steve Pawlett of Ontario Construction News recently covered the topic of Robotics in Construction featuring Advanced Construction Robotics Co-Founder, President & CTO Jeremy Searock. During the interview Searock covered labor shortages and how the industry must adapt to overcome current challenges. With productivity declining, there is opportunity for significant gains in the space. During his interview Searock outlined how ACR plans to aid the industry as the 4th industrial revolution continues to develop.

“Our mission is to bring robots or artificial intelligence to the construction industry. We want to do that because the industry is short on labour, and there is a huge demand for infrastructure builds. The demand continues to grow,” explains Jeremy Searock, co-founder, president, and CTO at Advanced Construction Robotics. “We want to fill that labour gap with robots to ensure the world’s infrastructure can be completed when they want it complete.”
-Jeremy Searock, Co-Founder,  Advanced Construction Robotics

Read the full article here: https://www.ontarioconstructionnews.com/robotics-improving-construction-productivity/